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Motorcycle Forum / General / Technical / June 2007



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CM450 carb problems

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novascroller - 28 Jun 2007 15:36 GMT
its an 1984 honda cm450e.  it has VB22 carbs (CV) I'm having
hesitation/stuttering at about 1/4 to 1/2 throttle.  the carbs have
been professionally cleaned and synced.  the slides move easily
in the bore.  once past this "stuttering" it runs fine.  i just had
the carbs apart again to doublecheck and couldn't find any dirt in the
jets.  these aren't the original carbs for the bike but every jet
has been properly sized as per the service manual.  what am i
missing??  thanks.
Ed Cregger - 28 Jun 2007 16:39 GMT
> its an 1984 honda cm450e.  it has VB22 carbs (CV) I'm having
> hesitation/stuttering at about 1/4 to 1/2 throttle.  the carbs have
[quoted text clipped - 4 lines]
> has been properly sized as per the service manual.  what am i
> missing??  thanks.

Weak spark.

Ed Cregger
novascroller - 28 Jun 2007 17:02 GMT
>> its an 1984 honda cm450e.  it has VB22 carbs (CV) I'm having
>> hesitation/stuttering at about 1/4 to 1/2 throttle.  the carbs have
[quoted text clipped - 8 lines]
>
>Ed Cregger

spark fat and blue, new plugs, coils measure fine.
Albrecht - 28 Jun 2007 18:34 GMT
>its an 1984 honda cm450e.  it has VB22 carbs (CV) I'm having
>hesitation/stuttering at about 1/4 to 1/2 throttle.

Are the spark plugs all covered with fluffy black soot?

If so, your problem is rich idle mixture, caused by:

1. Incorrect idle mixture screw adjustment. If the idle mixture screw is
turned out too far, the idle mixture becomes too rich and the inexperienced
mechanic turns the master idle knob up to compensate for slow idle RPM. This
uncovers the transition ports downstream of the throttle butterfly and the
engine get a rich mixture and fires every other stroke, This is called
"stuttering" or "8-stroking".

2. Float level set too high. The engine is able to suck fuel out of the float
bowls too easily and the engine stutters until the excess gas is cleared out.

3. Float valve sticks, making the float level too high and the idle mixture
to rich.
novascroller - 28 Jun 2007 19:03 GMT
>1. Incorrect idle mixture screw adjustment. If the idle mixture screw is
>turned out too far, the idle mixture becomes too rich and the inexperienced
[quoted text clipped - 8 lines]
>3. Float valve sticks, making the float level too high and the idle mixture
>to rich

checked the plugs, the tips are light gray in color and the insulator
is a very light brown.  .
Albrecht - 28 Jun 2007 19:21 GMT
>checked the plugs, the tips are light gray in color and the insulator
>is a very light brown.

That indicates that the heat range is correct and the engine is running good.

Are there any little little black specks on the insulator nose after hard
aceleration, once the engine stops "stuttering" and runs good?

Black specks indicate preignition before the actual spark.
John - 28 Jun 2007 20:26 GMT
> >1. Incorrect idle mixture screw adjustment. If the idle mixture screw is
>>turned out too far, the idle mixture becomes too rich and the
[quoted text clipped - 16 lines]
> checked the plugs, the tips are light gray in color and the insulator
> is a very light brown.
#
The plugs will clean up ok if it's only fouling occasionally. You'd need to
drive the bike for a while at the throttle opening that's causing the
problem and them stop and check plugs.
John.
 
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