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Motorcycle Forum / Country Specific / UK Group / August 2007



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ZZR1100 balancer shaft

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Nige - 17 Aug 2007 11:43 GMT
Took the Zed in for some tyres & a few other bits doing, the chap told
me the carbs need balancing by ear! I thought it had a slightly noisy
cam chain tensioner, he reckons it isn't that but more than likely a
balancer shaft that needs adjustment as they get left.

I haven't heard of this before, is he right?

Ta

Nige
Grimly Curmudgeon - 17 Aug 2007 12:02 GMT
We were somewhere around Barstow, on the edge of the desert, when the
drugs began to take hold. I remember "Nige"
<nigel.inceGETAWAY@btinternet.com> saying something like:

>Took the Zed in for some tyres & a few other bits doing, the chap told
>me the carbs need balancing by ear! I thought it had a slightly noisy
>cam chain tensioner, he reckons it isn't that but more than likely a
>balancer shaft that needs adjustment as they get left.
>
>I haven't heard of this before, is he right?

I suspect he means the carb actuating shaft that goes across the carb
bank hasn't been slackened off properly when the carbs were last
balanced, if ever.

Whatever; balancing them with gauges and the shaft slackened off is the
proper way to do it - doing it by ear is a bodge, a bodge that can be
successful, but not proper.

When the carbs are slightly out at tickover, you get a bit of lumpy
running which makes the engine internals lash back and forwards a bit,
especially the primary gear, leading to sounds that make you think
there's something seriously wrong inside.

Quite a few bikes have been bought by astute mechanics for much less
then they were really worth by pointing out the horrible noises coming
from the crankcase, which were easily fixed by a proper carb balance
later.
Signature

Dave
GS850x2 XS650 SE6a

Teach a man to fish and he and his pikey mates will have the
river cleaned out in a day.

Nige - 17 Aug 2007 12:12 GMT
> We were somewhere around Barstow, on the edge of the desert, when the
> drugs began to take hold. I remember "Nige"
[quoted text clipped - 25 lines]
> from the crankcase, which were easily fixed by a proper carb balance
> later.

Ta, i meant he could tell the carbs were out by ear, he is a bloody good
mechanic & would use the right tools.

Thanks for the reply.

Nige
speedyspic@googlemail.com - 17 Aug 2007 19:45 GMT
On 17 Aug, 12:02, Grimly Curmudgeon <grimly4REM...@REMOVEgmail.com>
wrote:

> Quite a few bikes have been bought by astute mechanics for much less
> then they were really worth by pointing out the horrible noises coming
> from the crankcase, which were easily fixed by a proper carb balance
> later.

Ahem:

http://groups.google.co.uk/group/uk.rec.motorcycles/browse_thread/thread/a225839
88de172e7/4df19343341b8cfb?lnk=st&q=&rnum=1&hl=en#4df19343341b8cfb


--
Lozzo
Grimly Curmudgeon - 17 Aug 2007 20:48 GMT
We were somewhere around Barstow, on the edge of the desert, when the
drugs began to take hold. I remember speedyspic@googlemail.com saying
something like:

>Ahem:
>
>http://groups.google.co.uk/group/uk.rec.motorcycles/browse_thread/thread/a225839
88de172e7/4df19343341b8cfb?lnk=st&q=&rnum=1&hl=en#4df19343341b8cfb

Heh... I knew you'd done something similar.
Signature

Dave
GS850x2 XS650 SE6a

Teach a man to fish and he and his pikey mates will have the
river cleaned out in a day.

TOG@toil,chateau.murray@btinternet.com, - 17 Aug 2007 12:25 GMT
> Took the Zed in for some tyres & a few other bits doing, the chap told
> me the carbs need balancing by ear! I thought it had a slightly noisy
> cam chain tensioner, he reckons it isn't that but more than likely a
> balancer shaft that needs adjustment as they get left.
>
> I haven't heard of this before, is he right?

I've never heard of *anyone* being able to balance a four's carbs by
ear. Sorry.

As for the engine balancer shaft, it's gear driven and needs no
adjustment whatsoever.

I hate to shatter your illusions, but I think your ace mechanic is a
prat.
DR - 17 Aug 2007 12:47 GMT
On Fri, 17 Aug 2007 04:25:22 -0700,
TOG@toil,chateau.murray@btinternet.com,
<chateau.murray@btinternet.com> is alleged to have written:

>> Took the Zed in for some tyres & a few other bits doing, the chap told
>> me the carbs need balancing by ear! I thought it had a slightly noisy
[quoted text clipped - 5 lines]
>I've never heard of *anyone* being able to balance a four's carbs by
>ear. Sorry.

I think Nige meant that the bloke could tell by ear that the carbs
needed balancing, not that he could do the job by ear.  I have no idea
if that's possible, just my interpretation.

Signature

Darren
GSF1200N K3

CT - 17 Aug 2007 12:57 GMT
> I think Nige meant that the bloke could tell by ear that the carbs
> needed balancing, not that he could do the job by ear.  I have no idea
> if that's possible, just my interpretation.

That's how I read it, too.

Signature

Chris

Nige - 17 Aug 2007 13:01 GMT
>> I think Nige meant that the bloke could tell by ear that the carbs
>> needed balancing, not that he could do the job by ear.  I have no
>> idea
>> if that's possible, just my interpretation.
>
> That's how I read it, too.

My fault, but you are both right.

I could have worded it better!
TOG@toil,chateau.murray@btinternet.com, - 17 Aug 2007 14:09 GMT
> >> I think Nige meant that the bloke could tell by ear that the carbs
> >> needed balancing, not that he could do the job by ear.  I have no
> >> idea
> >> if that's possible, just my interpretation.
>
> > That's how I read it, too.

> > Chris
>
> My fault, but you are both right.
>
> I could have worded it better!

Ah, right. So what's this 'balancer shaft' stuff? You're still
referring to the carb linkages?
Nige - 17 Aug 2007 14:13 GMT
<TOG@toil>; <chateau.murray@btinternet.com>;
<chateau.murray@btinternet.com> wrote in message
news:1187356199.962454.280120@d55g2000hsg.googlegroups.com...

>> >> I think Nige meant that the bloke could tell by ear that the carbs
>> >> needed balancing, not that he could do the job by ear.  I have no
[quoted text clipped - 11 lines]
> Ah, right. So what's this 'balancer shaft' stuff? You're still
> referring to the carb linkages?

I don't know, thats what i was asking? Are there any other balance type
shafts on this engine?

Ta

nige
The Older Gentleman - 17 Aug 2007 18:42 GMT
> <TOG@toil>; <chateau.murray@btinternet.com>;
> <chateau.murray@btinternet.com> wrote in message
[quoted text clipped - 18 lines]
> I don't know, thats what i was asking? Are there any other balance type
> shafts on this engine?

Yes. And if it's that one that he says needs adjusting, he's talking
bollocks.

Signature

BMW K1100LT  750SS  CB400F  CD250  SL125
GAGARPHOF#30 GHPOTHUF#1 BOTAFOT#60 ANORAK#06 YTC#3
BOF#30 WUSS#5  The bells, the bells.....

speedyspic@googlemail.com - 17 Aug 2007 19:50 GMT
> Took the Zed in for some tyres & a few other bits doing, the chap told
> me the carbs need balancing by ear! I thought it had a slightly noisy
> cam chain tensioner, he reckons it isn't that but more than likely a
> balancer shaft that needs adjustment as they get left.

Your bike really is the f.cked one that I wouldn't sell to Timo, isn't
it?

--
Lozzo
Timo Geusch - 17 Aug 2007 20:47 GMT
>> Took the Zed in for some tyres & a few other bits doing, the chap told
>> me the carbs need balancing by ear! I thought it had a slightly noisy
[quoted text clipped - 3 lines]
> Your bike really is the f.cked one that I wouldn't sell to Timo, isn't
> it?

I have been wondering about that, too...

Signature

Morini Corsaro 125 | CB450K4 | XL250 Motosport x2 | 900SSD | K1100LT
Laverda SF2 | Harley FXD                          BOTAFOF #33 TWA#10
The UKRM FAQ: http://www.ukrm.net/faq/index.html
"Je profite du paysage" - Joe Bar

Timo Geusch - 19 Aug 2007 18:22 GMT
> > Took the Zed in for some tyres & a few other bits doing, the chap
> > told me the carbs need balancing by ear! I thought it had a
[quoted text clipped - 4 lines]
> Your bike really is the f.cked one that I wouldn't sell to Timo, isn't
> it?

Heh. I was thinking that when I saw his post...

Signature

Morini Corsaro 125 | CB450K4 | XL250 Motosport x2 | 900SSD
K1100LT|Laverda SF2|Harley FXD          BOTAFOF #33 TWA#10
The UKRM FAQ: http://www.ukrm.net/faq/index.html
"Je profite du paysage" - Joe Bar

Yuki - 18 Aug 2007 02:10 GMT
>Took the Zed in for some tyres & a few other bits doing, the chap told
>me the carbs need balancing by ear! I thought it had a slightly noisy
>cam chain tensioner, he reckons it isn't that but more than likely a
>balancer shaft that needs adjustment as they get left.
>
>I haven't heard of this before, is he right?

Yes, he's right and this thread is full of people talking bollocks.

If you look at the lower right side of the engine, just below where the
crankshaft is you'll see the end of a slotted shaft, locked in place by a small
lever. This is the balancer shaft.

This shaft's housing  is excentric and turning it you can remove the play in the
gears that drive the balancer.

In the parts diagram in www.buykawasaki.com the parts are under "balancer" with
references 13618 and 13234. I suggest to replace the oil seal 92049, it has the
nasty habit of leaking oil when disturbed. Difficult to source except OEM. Its
dimensions are 27x19x5.

I don't have the adjust procedure at hand but it's something like warm the
engine, run it at some speed, unlock the shaft, turn it to some initial position
and turn it back a bit until the noise is gone, lock it again.

If you need it I can chase the manteinance manual and email you a pic of the
relevant page.
Nige - 18 Aug 2007 05:00 GMT
>> Took the Zed in for some tyres & a few other bits doing, the chap
>> told me the carbs need balancing by ear! I thought it had a
[quoted text clipped - 26 lines]
> If you need it I can chase the manteinance manual and email you a
> pic of the relevant page.

Thank you

Signature

'World, my finger is on the button'

Nige

Land Rover Discovery (1995)
Honda CBR900RR Fireblade (1997)
Yamaha MT-03 (2006)
Kawasaki ZZR-1100 (1994)

The Older Gentleman - 18 Aug 2007 08:20 GMT
> >Took the Zed in for some tyres & a few other bits doing, the chap told
> >me the carbs need balancing by ear! I thought it had a slightly noisy
[quoted text clipped - 23 lines]
> If you need it I can chase the manteinance manual and email you a pic of
> the relevant page.

Well, I'm damned. I stand entirely corrected.

Nicely done, Albrecht.

Signature

BMW K1100LT  750SS  CB400F  CD250  SL125
GAGARPHOF#30 GHPOTHUF#1 BOTAFOT#60 ANORAK#06 YTC#3
BOF#30 WUSS#5  The bells, the bells.....

Nige - 18 Aug 2007 10:55 GMT
>>> Took the Zed in for some tyres & a few other bits doing, the chap
>>> told me the carbs need balancing by ear! I thought it had a
[quoted text clipped - 32 lines]
>
> Nicely done, Albrecht.

Glad I didn't call him a c.nt then!

Signature

'World, my finger is on the button'

Nige

Land Rover Discovery (1995)
Honda CBR900RR Fireblade (1997)
Yamaha MT-03 (2006)
Kawasaki ZZR-1100 (1994)

Grimly Curmudgeon - 18 Aug 2007 13:48 GMT
We were somewhere around Barstow, on the edge of the desert, when the
drugs began to take hold. I remember Yuki <nospam@gmail.com> saying
something like:

>>I haven't heard of this before, is he right?
>
>Yes, he's right and this thread is full of people talking bollocks.

<waves>

>If you look at the lower right side of the engine, just below where the
>crankshaft is you'll see the end of a slotted shaft, locked in place by a small
>lever. This is the balancer shaft.

Well, I didn't know that.

Oh, and f.ck you too, btw.
Signature

Dave
GS850x2 XS650 SE6a

Teach a man to fish and he and his pikey mates will have the
river cleaned out in a day.

 
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