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Motorcycle Forum / Country Specific / UK Group / August 2007



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gearbox death?

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steveonholiday1@yahoo.co.uk - 27 Aug 2007 16:36 GMT
Hi,

My 40k miles 1991 GSX600F has started making a clunking noise ONLY in
second gear. Sounds and feels similar to what happens when a chain
slips on a sprocket,

The other gears are all fine, so it isn't the chain.

So without being a gearbox expert my guess is that the second gear is
slipping on whatever holds it tight. Any idea what this is?

A second question is how much metal will have been broken off to allow
this to happen? And where will this have gone? How big is the chance
that these fragments may jam something critical if I continue to ride
it? (The bike is probably now to be scrapped as a gearbox repair is
prob not worthwhile)

Cheers for any help
Steve
The Older Gentleman - 27 Aug 2007 17:02 GMT
> So without being a gearbox expert my guess is that the second gear is
> slipping on whatever holds it tight. Any idea what this is?

Yup, the dogs have gone on second.

> A second question is how much metal will have been broken off to allow
> this to happen?

Well, it's wear rather than breakage.

>And where will this have gone? How big is the chance
> that these fragments may jam something critical if I continue to ride
> it? (The bike is probably now to be scrapped as a gearbox repair is
> prob not worthwhile)

Oh, it won't jam anything. Like I said, it's just steady wear, and maybe
abuse. As you say, a repair isn't worth it - engine out and turned
upside down, crankcases split - it'll cost hundreds and hundreds.

Signature

BMW K1100LT  750SS  CB400F  CD250  CB125  SL125
GAGARPHOF#30 GHPOTHUF#1 BOTAFOT#60 ANORAK#06 YTC#3
BOF#30 WUSS#5  The bells, the bells.....

deadmail@burnt.org.uk - 27 Aug 2007 17:33 GMT
steveonholiday1@yahoo.co.uk wrote in message
<1188228968.029995.158120@d55g2000hsg.googlegroups.com>:

>Hi,
>
[quoted text clipped - 12 lines]
>it? (The bike is probably now to be scrapped as a gearbox repair is
>prob not worthwhile)

Well, if it was mine and all else was fine I'd just shift from first to
third...
Signature

K75RT, K1100LT, ZXR750H1, 5TA.

"It's me against the wheel"

steveonholiday1@yahoo.co.uk - 27 Aug 2007 21:21 GMT
>>Oh, it won't jam anything.

> Well, if it was mine and all else was fine I'd just shift from first to
> third...

This all sounds excellent news.

You've just saved me a hasty replacement purchase in time for a track
day I'd already booked for next Thursday!

Many thanks!
Steve
Grimly Curmudgeon - 27 Aug 2007 22:15 GMT
We were somewhere around Barstow, on the edge of the desert, when the
drugs began to take hold. I remember deadmail@burnt.org.uk saying
something like:

>Well, if it was mine and all else was fine I'd just shift from first to
>third...

... is what I did for about 40K miles after buying a bike from a c.nt
who never used the clutch if he could avoid it.
Signature

Dave
GS850x2 XS650 SE6a

Teach a man to fish and he and his pikey mates will have the
river cleaned out in a day.

 
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